NEW EPV Electro Pneumatic filling Valves with enhanced CO² flushing
UNILINE 12-12-1-1 EPV HYBRID: Counter-Pressure Rinser-Filler-Capper-Seamer
Automatic filler for speeds up to 2,400 cans or glass bottles per hour
EPV Electro Pneumatic brushless flexible filling Valves
Suitable for filling beer & various carbonated & non-carbonated beverages
Colour HMI touch screen management
UNILINE 12-12-1-1 EPV HYBRID twin lane system (6 + 6) combined linear Rinser Counterpressure Filler Capper unit
- Turrets height adjustment system
- Single automatic high volume lids magazine
- Low TPO (Total Pickup of Oxygen)
- Single head seamer
- Single head crown capper
- Foaming system prior to capping
- Under can end CO² flushing system
UNILINE 12-12-1-1 EPV HYBRID:
- Automatic counterpressure can & glass bottle Rinser Filler Capper Seamer
- Can & Bottles filling ,capping & seaming at up to 2,400 units per hour
- Italian made quality in an automatic counterpressure can filler - seamer with low oxygen pickup that also rinses and fills glass & aluminium bottles as well as aluminium cans.
Integral brushless electronic camme operations
Our innovative newly launched beverage counter-pressure can & bottles rinser/filler/capper/seamer monoblock model: UNILINE 12-12-1-1 EPV HYBRID is a dual lane counter-pressure linear filler.
You can handle different size cans or bottles with this line. It is an extremely flexible & versatile machine. It is simply a case of purchasing additional can or bottles handling parts for each different diameter container.
Our UNILINE 12-12-1-1 EPV HYBRID, thanks to the electro-pneumatic control of the filling valves, offer high-speed precision filling and, in the case of beer and cider filling, minimal DO pickup levels.
Cost effective entry-level solution
It represents a cost-effective entry-level solution for automatic counterpressure filling lines for cans & bottles. Suitable for filling beer, wine, kombucha, carbonated & non carbonated drinks, it features our new EPV (Electro Pneumatic Valve) technology.
The EPV valve allows total flexibility in adjusting the filling cycle by adapting the filling and degassing timings to the necessity of each different carbonated drink via User friendly PLC & 7” colour HMI touch screen control panel.
UNILINE 12-12-1-1 EPV HYBRID consists of a twin lane (6 + 6) Linear Counterpressure rinsing & filling system and a single head Seamer Turret suitable for various lid applications on different can formats.
A revolving turret allows you to cap also glass or aluminium bottles.
Turret height adjustment system to accommodate different height formats.
The seamer seams 202 can lids and can manage 200 can lids on aluminium cans (sleek & slim) and other sizes on request.
The capping turret can accommodate a single Crown format.
Method of operation
- 12 rinser injecting spray positions for both bottles and cans (no change parts required)
Filling operations
- CO² flushing from the external CO² pressurised supply tanks
- A hermetic seal is then created between the can and counter-pressure filling valve
- Flushing of the inside of the cans by creating a flow of virgin CO² to remove the oxygen inside the cans, and at the same time by extracting the oxygen via the snift/degassing valve
- Pressurising the cans a second time with CO² from the header tank on board the unit and balancing of the pressures between the can and the header tank
- Counter-pressure filling is then performed
- Once filling is complete, there is a stabilising pause to let the product settle inside the cans which aids in preventing foaming
- Degassing/snifting brings the can back to atmospheric pressure
Characteristics of the filler
- Reliable calculation of the fill level using short tube fill level technology
- Low-oxygen filling thanks to CO² flushing
- Closed CIP circuit
- Hygienic design
- Electro-pneumatically controlled filling valve functions for maximum flexibility, which is managed by the operator on the main control panel
- Able to handle various size cans
- Able to handle various size can ends 200, 202, 300 with change parts
- Twin lane header tanks independently operating allows one filling lane to be operating while the other is stopped for maintenance. Great contingency in case of fill valve failure to allow production to keep moving
- *NEW* No change parts are required on the rinser and filler section. The only change part required is on the capping turret section
Specifications
Automatic Seamer Turret supplied with:
- Single automatic high volume lid magazine
- Lid Chute equipped with lid presence monitoring device
- Seamer head for 202 or 200 can ends
Hugely improved design with many new and enhanced features including:
- Faster filing cycle up to 2,400 cph
- Higher quality of CO² flushing for oxygen removal
- Low Oxygen TPO (Total Pickup of Oxygen)
- User friendly colour HMI touch screen control panel and PLC
- Capper turret with seamer and crowner on a single revolving turret
- Total control of cycles of machine through interactive touch screen
- Easy visibility and access from all sides via transparent opening doors for easy maintenance
- Flexibility to fill various sizes of cans/bottles
Product to be filled: Beer, cider, CSDs, kombucha, wine, water, cold coffee
Type of container: Aluminium cans, aluminium bottles, or glass bottles
Rinser Grippers: 12
Filling valves: 12
Capping turret: 1
Filling system: Electro-pneumatic Counter- Pressure Valves
Filling temperature: 0-2C
Cans standard dims: min. Ø50 / max. 85 (mm) H. min. 90/max. 210
Working height: 1100mm ± 50mm
Output: 2,400 cph/bph x 330ml cans/bottles
Optionals
- Parts to handle 200 type body and lids
- CO2 under cover flushing
- Hot water injection prior to seaming
- Liquid Nitrogen dosing for still products
- Spray cans wash tunnel after seaming
- UL/CE/CSA electric parts
- Inkjet coding
Download the UNILINE 12-12-1-1 EPV HYBRID Brochure for full details...
No email needed or form to fill — get the full specifications and full contact details right away in a single PDF document.
"I have absolutely no qualms in recommending IC Filling Systems as a good and reputable company to deal with."
- Jim Quigley, Bottling Manager, Inver House Distillers.
“IC Filling Systems provided our first bottle line that never let us down despite the incredible work load it was asked to perform. As more equipment arrives to further reinforce and advance not just the Mk2 bottle line but the business as a whole, IC Filling Systems will remain our partner of choice. Reliable, consistent and robust.”
- Iain Kerr, Wolfburn Distillery
"IC Filling Systems installed a new 7,000bph 20-20-5 Neck Handling PET Filler which we are extremely satisfied with. We were provided with excellent customer support from start to finish as well as being provided with a dedicated project engineer to assist with the whole process. Thanks to all the team at IC Filling Systems."
"Purchased a beer filter, 2 head keg filler and 551 bottle filler. We have received great support and our machines are running very well."
- Eben Uys, The Mad Brew Master, Mad Giant, South Africa
"We have worked with a whole host of people since we started in 2017, and by far, the best people we have worked with during that time was Forysths, and I never thought we would work with someone that matched them, but IC Filling Systems did, and in particular, Alessandro was a joy to work with, he was brilliant!! So good to learn from and a great teacher. He is an asset to the company! We would definitely recommend IC Filling Systems to whoever might ask."
- Michael Morrison, Managing Director, Isle of Barra Distillers
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For detailed information
Contact our Sales Director Marco Solferini by calling
+39 0141 162 0091 or +39 0141 74166 (Italy)
+44 1865 520 083 (UK)
or +1 707 236 6353 (US)
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